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KLCN-H4D1T1519 Shot Blasting Machine for Lost Wax Casting Shell Removal

Place Of Origin: China
Working Type: Wheel Blasting
Usage: Casting Shell Removal
Blasting Abrasive: Steel Shots
Descripción del producto：KLCN-H4D1T1519 Shot Blasting Machine from Kholee Blast China is specially Used for Casting Shell Removal in investment casting, precision casting, sand casting, lost wax casting, lost foam casting. Mo
Investigación

There are many methods of removing casting shell, insulation and sand from casting products including impact, water-jetting, shake, shot blasting etc. Shot blasting is a surface treatment process using high velocity metal abrasives to impact the surface of metal products, which can obtain excellent cleaning and surface preparation.

Shot Blasting Machine for investment casting shell removal includes shot blasting chamber, blast wheel (high velocity type), work-piece lifting system, screw conveyor, bucket elevator, magnetic separator, air wash separator, dust collector, Raymond mill breaker, vibrating Screen Separator & electrical control system.

Shot Blasting Used for Casting Shell Removal in investment casting, precision casting, sand casting, lost wax casting, lost foam casting

● Remove Sand from Casting

● Remove Casting Shell & Insulation from casting

● Prepare Surface for coating, cutting, maching etc

In general, shot blasting concentrates metal abrasive at high speed (80~110m/s) at the surface of casting thereby remove casting shell due to the metal abrasives strong impact.

System features & benefits by shot blasting for casting shell removal from Kholee Blast

● Shorten Work Process Flow: no need manual shell removal or shakeout

● Reduce Loss of Steel Shots

● Reduce Labor Cost for Cast Shell Removal

● Save Electrical Energy

● Reduce repair cost compared with traditional shot blast m/c

● Reduce blast cleaning time & improve productivity

● Save Operation Cost & improve production profits: compared with traditional work process flow, the shot blasting machine from Kholee Blast special for casting shell removal will save operation cost. All cost related to new technology of blasting from Kholee Blast will be around USD100,000.00~ USD120,000.00 based on casting production 15tons/day. (When labor cost and material cost are different, the result will be different).

KLCN-H4D1T1519 Shot Blasting Machine for Lost Wax Casting Shell Removal
Size of Blasting Jobs	Max Size	Φ1,500× H1,900mm
Size of Blasting Jobs	Max Weight	1,000KG
Blasting Chamber	Blasting Chamber Size	1,900×1,900×3,400mm
	Door Size	1,700×2,400mm
	The whole blasting chamber is made Mn13 steel plate bending and welding together, blasting hot spot area is protected by Cr18 wearing resistance plate liner again, hardness ≥65HRC.
Time Needed For Casting Shell Removal	Investment / Lost Wax Casting	10 min
	Sand Casting	3~5 min
	Lost Foam Casting	6~10 min
Automatic Entry & Exit Door	Equipped With Pneumatic Cylinder Protected by Mn13 steel plate liner
Blasting Wheel - Direct Coupling	Model	KL-CN18
	Shot blasting capacity	300 kg/min ×4
	Power	18.5kw ×4
	Blade Service Life	2 years / 2000 working hours which comes first
‘Y’ trail Spinner Hanger Lifting System	Trail type	‘Y’ trail
	Electrical Chain hoist Model	2 sets
	Loading capacity	1000 kg
	Self-Rotating power	0.55kw
Screw Conveyor - With Checking Device	Delivery capacity	90 t/h
Screw Conveyor - With Checking Device	Power	4 kw ×1
Bucket Elevator - With checking device	Lifting capacity	90 t/h ×1
Bucket Elevator - With checking device	Power	5.5 kw
Abrasive - Shell Separator Magnetic + Air Wash Type	Separating capacity	90 t/h
	Function	Separating shell, shell powder and steel shots completely
	Rotary Magnetic	2.2kw×2
	Air speed in air washing area	4~5 m/s
Pneumatic Shots Supply Valve	Compressed Air Pressure	0.4~0.6 Mpa
Pneumatic Shots Supply Valve	Quantity	4 pcs
Dust Collecting Box	Size	1,000 × 1,000mm
Dust Collecting Box	Qty	1 Set
Bag Filter Dust Collector - Online Pulse Jet Cleaning - 4 cabinet with Pneumatic Cylinder Control	Model	KLCN-DC-128BF
	Bag Filter	Φ130 × 1800mm
	Bag Filter Quantity	128 pcs
	Dust Emission from exhausted air	≤30 mg/m³
	Air Volume	25,600 m³/hr
	Centrifugal Air Fan	22 kw
Raymond Mill Breaker	Capacity	613~440μm
Raymond Mill Breaker	Power	7.5kw
Vibrating Conveyor For Separating Different Size of Shell Powder	Power	0.55kw × 2
	Shell Powder Size	< 60 #
		30~60 #
		16~30 #
		>16 #
	Powder Shell Storage	4 Boxes
Electrical Control System	Voltage/Frequency	380V/415V/50Hz/3Ph
	Operation Type	Auto + Manual control
	Equipped with China Famous Brand Elements Such as Schneider	PLC, Touch Screen, breaker, contactor, time relay, thermal relay, button, switch etc.
Total Power	~ 123 kw
Overall Size of Machine	6,200mm×7,500mm×8,500mm