There are many methods of removing casting shell, insulation and sand from casting products including impact, water-jetting, shake, shot blasting etc. Shot blasting is a surface treatment process using high velocity metal abrasives to impact the surface of metal products, which can obtain excellent cleaning and surface preparation.
KLCN-H2D1T1214 Shot Blasting Machine for casting shell removal includes shot blasting chamber, blast wheel (high velocity type), work-piece lifting system, vibrating conveyor, bucket elevator, magnetic separator, air wash separator, dust collector, Vibrating Screen Separator & electrical control system.
Shot Blasting Used for Casting Shell Removal in precision casting, sand casting, lost wax casting, invvestment casting
● Remove Sand from Casting
● Remove Casting Shell & Insulation from casting
● Prepare Surface for coating, cutting, maching etc
In general, shot blasting concentrates metal abrasive at high speed (80~110m/s) at the surface of casting thereby remove casting shell due to the metal abrasives strong impact.
System features & benefits by shot blasting for casting shell removal from Kholee Blast
● Shorten Work Process Flow: no need manual shell removal or shakeout
● Reduce Loss of Steel Shots
● Reduce Labor Cost for Cast Shell Removal
● Save Electrical Energy
● Reduce repair cost compared with traditional shot blast m/c
● Reduce blast cleaning time & improve productivity
● Save Operation Cost & improve production profits: compared with traditional work process flow, the shot blasting machine from Kholee Blast special for casting shell removal will save operation cost. All cost related to new technology of blasting from Kholee Blast will be around USD100,000.00~ USD120,000.00 based on casting production 15tons/day. (When labor cost and material cost are different, the result will be different).
KLCN-H4D2T1214 CASTING SHELL REMOVAL shot blasting machine |
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Size of Blasting Jobs |
Max Size |
Φ1,150× H1,350 mm |
Max Weight |
1,000KG |
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Blasting Chamber |
Size |
1,600×1,600×1,900mm |
Leg Height |
1,550mm |
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The whole blasting chamber is made Mn13 steel plate bending and welding together, blasting hot spot area is protected by Cr18 wearing resistance plate liner again, hardness ≥65HRC. |
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Time Needed For Casting Shell Removal |
Precision Casting |
10~15 min |
Sand Casting |
3~5 min |
|
Lost Wax casting |
6~10 min |
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Automatic Entry & Exit Door |
Equipped With Pneumatic Cylinder Protected by Mn13 steel plate liner |
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Blasting Wheel - Direct Coupling |
Model |
KL-CN18 |
Shot blasting capacity |
250 kg/min ×2 |
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Power |
15kw ×2 |
|
Blade Service Life |
2 years / 2000 working hours |
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‘Y’ trail Spinner Hanger Lifting System |
Trail type |
‘Y’ trail |
Hoist quantity |
2 pcs |
|
Loading capacity |
1000 kg |
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Self-Rotating power |
0.55kw |
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Vibrating Conveyor For big shell separating |
Delivery capacity |
30 t/h |
Power |
0.55kw ×2 |
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Bucket Elevator - With checking device |
Lifting capacity |
30 t/h ×1 |
Power |
4 kw |
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Abrasive - Shell Separator Magnetic + Air Wash Type
|
Separating capacity |
30 t/h |
Function |
Separating shell powder and metal abrasive completely |
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Rotary Magnetic |
2.2kw×2 |
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Air speed in air washing area |
4~5 m/s |
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Bag Filter Dust Collector - Online Pulse Jet Cleaning |
Model |
KLCN-DC-96BF |
Bag Filter |
Φ130 × 1500mm |
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Bag Filter Quantity |
96 pcs |
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Air Volume |
12,500 m3/hr |
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Centrifugal Air Fan |
11 kw |
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Vibrating Conveyor For Separating Different Size of Powder |
Power |
0.55kw × 2 |
Shell Powder Size |
< 60 # |
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30~60 # |
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16~30 # |
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>16 # |
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Powder Shell Storage |
4 Boxes |
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Qty |
1 Set |
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Electrical Control System |
Voltage/Frequency |
380V/50Hz/3Ph |
Operation Type |
Auto + Manual control |
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Total Power |
~ 56kw |
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Overall Size of Machine |
6500mm×6500mm×7500mm |
Contacto:Carl Chen
Teléfono móvil: +86-139 1469 8671
Correo Electrónico:kholeeblast@gmail.com
Dirección:Dalong Industrial Park, Xituan, Dafeng, Yancheng, Jiangsu, China 224125
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